Blog
Field notes on running a factory on ERP
Field notes on running a factory on ERP: costing, planning, stock accuracy, quality and the process behind each number.
Factory payroll: piece-rate, daily wage and monthly staff in one run
A single payroll run that handles piece-rate, daily-wage and monthly staff without manual spreadsheets or reconciliation...
Manufacturing working capital: where the money sits and how to free it
A factory owner’s cash is locked in raw materials, work-in-progress, finished stock and unpaid invoices; the levers to r...
How the four-point system works for fabric inspection and what to do with the scores
A plain guide to the four-point fabric inspection system, how to score consistently, and how to use the data to cut wast...
How to Read a Dyehouse Batch Card for Accurate Costing
A dyehouse batch card holds the raw data for costing, but most plants stop at the recipe and never convert it into a def...
Staged ERP implementation plan without stopping production
A practical, department-by-department ERP implementation plan that lets a plant keep producing while new software is bro...
Five habits that wreck stock ledger accuracy and how to fix them
Phantom stock arises from five everyday habits; correcting them with document discipline brings the stock ledger and the...
Calculating True Cost per Piece in a Textile Plant: A Worked Example
A step-by-step guide to calculating the true cost per piece in textile manufacturing, covering material, labour, utiliti...
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Practical notes on costing, stock accuracy, planning and quality — written for people who run plants.