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Reference deployment

A terry towel plant, running on this system

Ten looms, a dyehouse, finishing, stitching and packing, 43 people and a finance department that used to rebuild the month by hand. This is the deployment the product grew out of, and the dataset the demo carries.

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Control centre of the reference deployment
The control centre of the reference plant, as the demo shows it.
10
Looms routed
43
People on payroll
5
Plant stages tracked
0
Negative stock rows

Before

Four books that never agreed

  • The yarn store kept a notebook; the dyehouse kept a register; sales kept a spreadsheet
  • Cost per piece was reconstructed at month end, so quoting was done on instinct
  • Purchase orders were released verbally, then argued about when the bill arrived
  • Nobody could say what an order had cost until long after it shipped
  • The trial balance was assembled by hand, weeks after the month closed

After

One chain of documents

  • Every movement writes one line in one stock ledger, valued at moving cost
  • Cost per piece and conversion cost per kilo come from actual issues, wages and utilities
  • Purchase orders pass an approval matrix with amount slabs before anyone commits money
  • Quality is recorded at the machine, so defect patterns show up in days, not seasons
  • The trial balance ties because operations post the entries as they happen

The dataset

What four months of running looks like

These are the figures in the reference dataset — the same one loaded in the demo, so you can verify every number yourself on the walkthrough.

AreaWhat is in the booksCheck it here
Sales25 orders, 16 dispatches, 16 invoices, order book of € 367K with overdue lines flaggedSales & Order Book
Purchase15 purchase orders, 13 receipts, 13 supplier bills, payables ageing by supplierPurchase & Suppliers
Plant22 production orders through weaving, dyeing, finishing, stitching and packingProduction & Planning
Quality150 inspections with defect rows, 99.2% pass rate, 4-point score of 14.5Quality Control
People43 employees, 3,870 attendance days, three payroll runs across monthly, daily and piece rateHR & Payroll
Books107 vouchers, trial balance in balance, stock value € 523K, net margin 11.7%Finance & Accounts
ControlApproval matrix across modules, pending queue with ageing, full audit trailDynamic Approvals

Figures are from the reference dataset as deployed, not projections. Currency is euro because the plant invoices in euro.

How it was rolled out

Department by department, without stopping production

Masters and opening position

Items, buyers, suppliers, machines and roles first, then opening stock per store and batch, and an opening trial balance the accountant signed off.

Purchase and stores

The gate, the store and the purchase desk went live together, so receipts and issues were captured the day they happened.

Sales and dispatch

Orders, delivery challans and invoices, with the order book replacing the spreadsheet the same week.

The shop floor

Production orders per article, stage entries by machine and shift, recipe-driven chemical issues, and inspections at each stage.

People and control

Attendance and payroll for mixed wage types, then approvals switched on module by module, and finally the owner dashboard.

The full implementation plan

Your plant next

Bring the process you think will not fit

Most of what looks unique turns out to be a document, a stage and an approval. Send us the awkward part and we will tell you honestly whether it is configuration, development, or a bad fit.

Next step

See it running on a real plant, with your questions in the room

The demo carries four months of live documents — orders, batches, inspections, payroll and books that tie. Ask for access and we will walk your process through it.

Request demo access What the demo covers

One business day to reply. No card. No installation.
Or call +44 7488 265083 · hello@fugenservices.co.uk